WPD Welding Process Detection Module

Product Description

The laser welding process involves optical radiation phenomena such as plasma radiation, thermal radiation from the melt pool, and laser back reflection. These signals reflect the welding state and potential defects. Photoelectric sensors convert these optical signals into electrical signals. By collecting and analyzing these signals, a reliable data envelope is formed, allowing for real-time, high-resolution, non-invasive inspection of the welding process. This enables accurate defect detection and quality monitoring, enhancing welding precision, efficiency, and yield.

Scanning Welding
Collimated Focusing Welding
Wobble Welding

PRODUCT HIGHLIGHTS

  • Real-time monitoring function: Synchronization with the welding process and instant graphical presentation of data

  • Rapid response function: Immediate alarm in case of data anoma-lies, quick feedback on weld quality

  • Efficient and precise function: No negative impact and accurate judgment

  • Process Defect Detection

  • High Frequency Signal Acquisition

  • Equipment Status Detection

  • High Signal-to-Noise Ratio

  • Production Quality Traceability

  • Multiple l/O Ports

SPECIFICATIONS

Measurement MethodCoaxial Measurement
Number of I/O16/16
Number of Sensors3
Sensor TypePlasma, Laser Back Reflection, Thermal Radiation
Sampling Frequency200kHz
Operating Voltage24V DC
Communication SystemI/O, Ethernet, Industrial Bus