VERTICAL
FIVE-AXIS LASER PROCESSING
MACHINE

FOR CUTTING TOOLS

                                PRODUCT DESCRIPTION

Compared to traditional grinding and electro-erosion technology on super-hard materials, laser processing offers numerous advantages. It achieves better cutting edge quality with higher precision and efficiency in an integrated rough-finish workflow, without the need for consumables or limitations on the geometry of the cutting edge profile. The integration of high-precision five-axis systems with laser systems not only overcomes the barriers imposed by toolpaths with complex geometries but also provides a more eco-friendly and cost-effective solution for processing super-hard materials. The advanced technology of the LFS-M80 series can be applied to the manufacturing of cutting tools for 3C products, the automotive and aerospace industries, mechanical and infrastructure manufacturing,
and the semiconductor industry

APPLICATIONS

CUTTING EDGE
MICROMILL
PROFILE TURNING

Applicable to the cutting edge preparation of revolution tools, profile turning, and micromill
manufacturing on various types of super-hard materials such as PCD, MCD, and CVD.

SYSTEM HIGHLIGHTS

  • High-performance linear motor for X,Y,Z
    axis.
  • Double-driving mechanism for the Y axis.
  • Position repeatability for linear axis: ±2μm.
  • Repeatability for rotary axis: ±2’’
  • Max. Acceleration: > 2g
  • Cradle type rotary tables.
  • Siemens SINUMERIK five-axis control system
  • Bed with high mechanical strength, corrosion resistance, and thermal stability, ensuring machining precision and reliability.
  • HSK-A63 hydraulic tool holder.
  • Max. workpiece dimensions:
    ⌀200 x 350mm.
  • Supports for two-sided roughing and finishing in one operation.
  • High definition monitoring system providing visual feedback for the machining process;
  • Customizable loading/unloading socket

HARDWARE LAYOUT

PROCESSING CENTER
CLAMPING MODULE
3D PROBING MODULE
VISION MODULE

HSK A63 (also supports BT
holders) hydraulic tool holder
with a re-clamping repeatability of ± 1μm.

Precisely measures the welding
error of the cutter body, which will be used to automatically calculate and correct the positioning error of the workpiece.

Providing visual previews of the
toolpaths.

SOFTWARE

SELF-DEVELOPED CAM SOFTWARE FOR TOOLPATH GENERATION

 

  • Self-developed CAM software combined with Siemens SINUMERIK 5-axis control system, providing a task-based project management system based on the technological requirements.
  • Automatic calculation of NC paths from CAD designs of all complexities.
  •  Automatic active correction of circular run-out errors.
  • 3D interactive visualization of toolpaths supporting zoom in/out and rotation.
  • A multi-axis joint control system for axes and laser, supporting the development of customized cutting tools.
ANTI-COLLISION FOR SPATIAL MOTION
POST-PROBING CORRECTION FOR WELDING ERRORS

TECHNICAL PARAMETERS

STROKE
  • X-Axis                      200 mm
  • Y-Axis                      460 mm
  • Z-Axis                       280 mm
  • Max. Lin. Velocity   60 m/min
  • A-Axis                      -10°/+130°
  • C-Axis                        ∞
  • Max. Ang. Speed    100 rpm
 
REPEATABILITY
  • Linear                            ±2 μm
  • Rotary                     ±2 arcsec
 
LASER
  • Laser                      Optic fiber
  • Wavelength          1064 nm
WORKPIECE PARAMETERS
  • Clamp Jig                                                                HSK A63
  • Max. Load                                          15 kg (customizable)
  • Max. Workpiece                 200×350 mm(customizable)
    Dimensions                       
  • Platform Size                                200 mm
SOFTWARE FEATURES
  • Standard process control with G-code or menu-guided programming.
  • With the core concept of the processing flow, each step of the process is systematically organized, aligned with the actual processing procedure. It is simple to operate, convenient, and easy to learn.
  • Interactive setting of tool parameters.
  • Realtime display of toolpaths.
  • Customizable functional modules.
OTHER PARAMETERS
  • Control System                             SIEMENS
  • Power Supply                                380V AC / 50 Hz
  • Air Supply                                      0.5-0.7 MPa
  • Dimensions                             1950×2075×2038mm
  • Weight                                                 ~5.3 t